Vishnu Single Turbo Kit update

OpenFlash · 11-28-2011, 09:53 PM

Hi guys,
Finally finishing up the fabrication of the single turbo manifold. This is our 3rd manifold design. The first two didn't allow for anything close to equal runner lengths. Nor did they position the turbo close to the block with its weight distributed evenly across the head flanges. But the 3rd time was the charm as met every single requirement. Of course, it's also the most intricate design to build! The bulk of the work is done. All that is left is completing the full welds (currently everything is just tack welded) and adding the final runners. But all the hard work is already done.

Closer view:

Rear view:

What you will see from the engine bay:

OpenFlash · 11-28-2011, 09:53 PM

And here a pic of where the 4 methanol nozzles will go. Two in each end tank:

Each pair will be controlled by their own Fast Acting Valves. Each of which will be connected to what were formerly the connectors going to the factory boost control solenoids (which are no longer needed). Only now, instead of those Procede outputs driving the boost control solenoids, they will drive the methanol valves independently. Pretty trick

MilehighM3 · 11-28-2011, 09:54 PM

Looks very nice Shiv!

Q4P · 11-28-2011, 09:55 PM

dear lord...

So if I am correct; the positioning is not too far from stock?

JBax · 11-28-2011, 09:56 PM

looks nice. what turbo will the kit come with and what is the projected hp/tq ? psi ?

lamia2super · 11-28-2011, 09:56 PM

Overboost · 11-28-2011, 09:57 PM

Can I have one?

onesuperboi · 11-28-2011, 09:58 PM

It looks like the rumor of your engine being blown is true.

Looks great and I'm happy to see something happening with single turbo development. Just don't disappoint us all with some lost shipping story or using a fake dyno sheet.

ArizSun21 · 11-28-2011, 10:00 PM

Before I spend more money on upgrades...
1. Will the PWM meth kit work with the single turbo (I would assume so)
2. If I do the upgrade from V2-V3 will this work with the single turbo? (sure why not)

Overboost · 11-28-2011, 10:03 PM

Hey shiv you might want to be careful with how close your exhaust pipes are to the valve cover. According to BMW that will make your ignition coils catch on fire.

OpenFlash · 11-28-2011, 10:05 PM

Quote:

Originally Posted by Overboost

Hey shiv you might want to be careful with how close your exhaust pipes are to the valve cover. According to BMW that will make your ignition coils catch on fire.

The runners aren't as close to the valve cover as they look in the pics. I'm afraid I didn't have the best lighting when i snapped the pics. But the runners will be heat wrapped regardless.

CPWINCH · 11-28-2011, 10:07 PM

now throw one in an n55, these guys dont need anymore power! I feel like n55 turbo upgrade would have been easier but what do I know lol

blackedout335i · 11-28-2011, 10:09 PM

how much is this kit gonna cost ?

Overboost · 11-28-2011, 10:11 PM

Quote:

Originally Posted by shiv@vishnu

The runners aren't as close to the valve cover as they look in the pics. I'm afraid I didn't have the best lighting when i snapped the pics. But the runners will be heat wrapped regardless.

I was being very sarcastic since BMW blamed my downpipes for the reason my ignition coils caught on fire. On second diagnosis when i took everything off this afternoon I found a cracked vent hose and may be the reason why ignition coil 6 was melted even worse than the others. BMW still insisted my downpipes ignited the "thermal polymers because of excessive heat".

OpenFlash · 11-28-2011, 10:12 PM

Quote:

Originally Posted by Overboost

I was being very sarcastic since BMW blamed my downpipes for the reason my ignition coils caught on fire. On second diagnosis when i took everything off this afternoon I found a cracked vent hose and may be the reason why ignition coil 6 was melted even worse than the others. BMW still insisted my downpipes ignited the "thermal polymers because of excessive heat".

Oh lol... I wasn't sure if you were serious or not

AWD Addict · 11-28-2011, 10:14 PM

Excellent. Well done.

OpenFlash · 11-28-2011, 10:16 PM

Quote:

Originally Posted by ArizSun21

Before I spend more money on upgrades...
1. Will the PWM meth kit work with the single turbo (I would assume so)
2. If I do the upgrade from V2-V3 will this work with the single turbo? (sure why not)

Yes, the PWM meth kit is an integral component in the entire system. With the single turbo, we will most likely be adding a second injection valve and two more nozzles (see post #2). Still to be tested of course but I suspect it will be there to stay.

The single turbo will require a Rev3 unit due to the number of outputs required to control two methanol solenoids, 1 boost control solenoid and speed delimiter.

Shiv

OpenFlash · 11-28-2011, 10:17 PM

Quote:

Originally Posted by AWD Addict

Excellent. Well done.

Thanks

But's not done yet. But we are finally at the point where we are happy with the design and know that it actually FITS!

Still need to fabricate a new hard line that goes between the block and the water pump. As well as plumb in the wastegate/downpipe. The rest of the stuff is pretty straight-forward fortunately.

OpenFlash · 11-28-2011, 10:29 PM

Quote:

Originally Posted by onesuperboi

It looks like the rumor of your engine being blown is true.

I kinda wish it were true. I wouldn't mind having reason to build the engine given how much power this turbo can potentially make (700-800whp).

Quote:

Looks great and I'm happy to see something happening with single turbo development. Just don't disappoint us all with some lost shipping story or using a fake dyno sheet.

lol... at the very least I'll try to find a dyno sheet that looks halfway plausible.

Bakeme521 · 11-28-2011, 10:33 PM

It pretty sweet to someone actually making some real progress. HPF who?

Zeph · 11-28-2011, 10:46 PM

Cool pics

I like the RE-11's too btw, I use them as well

Zeph

GeorgiaTech335coupe · 11-28-2011, 11:00 PM

Any worries about condensing the methanol in the IC from the inlet end tank?

11-28-2011, 09:53 PM	#1
OpenFlash 1737 Rep 17,960 Posts Drives: A Lot Join Date: Sep 2006 Location: SF Bay, CA iTrader: (0) Garage List 2018 Ducati Panigal ... [0.00] 2016 Mazda CX5 [0.00] 2017 Aprilia Tuono ... [0.00] 2019 BMW M2 Competi ... [0.00] 2015 BMW M5 Competi ... [10.00] 2016 Ducati XDiavel S [0.00] 2016 AMG GT S [0.00] 2011 Ferrari 458 It ... [0.00] 2017 Charger Hellcat [0.00] 2015 KTM Super Duke ... [0.00] 2016 KTM RC390 [0.00]	Vishnu Single Turbo Kit update Hi guys, Finally finishing up the fabrication of the single turbo manifold. This is our 3rd manifold design. The first two didn't allow for anything close to equal runner lengths. Nor did they position the turbo close to the block with its weight distributed evenly across the head flanges. But the 3rd time was the charm as met every single requirement. Of course, it's also the most intricate design to build! The bulk of the work is done. All that is left is completing the full welds (currently everything is just tack welded) and adding the final runners. But all the hard work is already done. Closer view: Rear view: What you will see from the engine bay:
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11-28-2011, 09:53 PM	#2
OpenFlash 1737 Rep 17,960 Posts Drives: A Lot Join Date: Sep 2006 Location: SF Bay, CA iTrader: (0) Garage List 2018 Ducati Panigal ... [0.00] 2016 Mazda CX5 [0.00] 2017 Aprilia Tuono ... [0.00] 2019 BMW M2 Competi ... [0.00] 2015 BMW M5 Competi ... [10.00] 2016 Ducati XDiavel S [0.00] 2016 AMG GT S [0.00] 2011 Ferrari 458 It ... [0.00] 2017 Charger Hellcat [0.00] 2015 KTM Super Duke ... [0.00] 2016 KTM RC390 [0.00]	And here a pic of where the 4 methanol nozzles will go. Two in each end tank: Each pair will be controlled by their own Fast Acting Valves. Each of which will be connected to what were formerly the connectors going to the factory boost control solenoids (which are no longer needed). Only now, instead of those Procede outputs driving the boost control solenoids, they will drive the methanol valves independently. Pretty trick Last edited by OpenFlash; 11-28-2011 at 10:09 PM..
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11-28-2011, 09:54 PM	#3
MilehighM3 Brigadier General 915 Rep 3,456 Posts Drives: Harrop E90 M3 Join Date: May 2011 Location: Colorado Springs iTrader: (14) Garage List 2009 E90 M3 [6.50]	Looks very nice Shiv!
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11-28-2011, 09:55 PM	#4
Q4P Colonel 83 Rep 2,291 Posts Drives: Too Much Join Date: Apr 2011 Location: World iTrader: (0)	dear lord... So if I am correct; the positioning is not too far from stock? __________________ 2jZ + RB26 + 4G63 + LS9 + N54 =
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11-28-2011, 09:56 PM	#5
JBax Private First Class 1 Rep 170 Posts Drives: E90 335i Join Date: May 2011 Location: Charlotte, NC iTrader: (2)	looks nice. what turbo will the kit come with and what is the projected hp/tq ? psi ? __________________ JB4, Alufelgen SF-71, DCI, VRSF DPs, Meth, AR Meth Elbow, AWE BOVs, Catless Exhaust, BMS OCC, ETS FMIC, ECS Strut Bar, ER Engine Cover, M Sport Steering Wheel Trim, LEDs, 20% Tint, Macht Schnell Spacers, ACS Roof Spoiler, ACS Pedals, ACS E-Brake Handle, Blacklines, M3 Steering Wheel w/DCT Paddles, Gunmetal Kidneys, Black Finisher Rods
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11-28-2011, 09:56 PM	#6
lamia2super Colonel 142 Rep 2,661 Posts Drives: 335i Join Date: May 2008 Location: Miami Beach, FL iTrader: (4) Garage List 2007 335i [10.00]	__________________ FOR SALE https://www.e90post.com/forums/showt...0#post25342440
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11-28-2011, 09:57 PM	#7
Overboost Second Lieutenant 14 Rep 284 Posts Drives: Monaco Blue 335i Join Date: Mar 2010 Location: Kentucky iTrader: (0)	Can I have one? __________________ PROCEDE V5, AR CATLESS DP's, HELIX FMIC, ER CHARGE PIPE AND TIAL BOV, OHLINS ROAD AND TRACK COILOVERS, INJEN INTAKE, AWD TURBO UPGRADE, VISHNU PWM METHANOL INJECTION, AMS CATBACK EXHAUST, M3 FRONT SUSPENSION COMPONENTS,VOLK RE30 19X9F 19X10R W/ YOKOHAMA ADVAN AD08 265/275
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11-28-2011, 09:58 PM	#8
onesuperboi Major 52 Rep 1,357 Posts Drives: '08 e92 335i COBB 4.01 Stage 1 Join Date: Aug 2008 Location: Bay Area, CA (Alameda) iTrader: (6)	It looks like the rumor of your engine being blown is true. Looks great and I'm happy to see something happening with single turbo development. Just don't disappoint us all with some lost shipping story or using a fake dyno sheet.
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11-28-2011, 10:00 PM	#9
ArizSun21 Private First Class 19 Rep 130 Posts Drives: 2008 BMW 335i Join Date: Oct 2009 Location: Maryland iTrader: (1) Garage List 2008 BMW E90 335i [7.00]	Before I spend more money on upgrades... 1. Will the PWM meth kit work with the single turbo (I would assume so) 2. If I do the upgrade from V2-V3 will this work with the single turbo? (sure why not) __________________ '08 335i - Alpine White/Black • H&R Sport • 18% Tint • PROcede V5 • PWM Meth • DCI • • • • 02' Spa Yellow/Black Acura NSX
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11-28-2011, 10:03 PM	#10
Overboost Second Lieutenant 14 Rep 284 Posts Drives: Monaco Blue 335i Join Date: Mar 2010 Location: Kentucky iTrader: (0)	Hey shiv you might want to be careful with how close your exhaust pipes are to the valve cover. According to BMW that will make your ignition coils catch on fire. __________________ PROCEDE V5, AR CATLESS DP's, HELIX FMIC, ER CHARGE PIPE AND TIAL BOV, OHLINS ROAD AND TRACK COILOVERS, INJEN INTAKE, AWD TURBO UPGRADE, VISHNU PWM METHANOL INJECTION, AMS CATBACK EXHAUST, M3 FRONT SUSPENSION COMPONENTS,VOLK RE30 19X9F 19X10R W/ YOKOHAMA ADVAN AD08 265/275
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11-28-2011, 10:07 PM	#12
CPWINCH Brigadier General 734 Rep 4,635 Posts Drives: Toyota Prius Join Date: May 2010 Location: Los Angeles iTrader: (7)	now throw one in an n55, these guys dont need anymore power! I feel like n55 turbo upgrade would have been easier but what do I know lol __________________ Follow my BMW instagram @CARMODIFICATION Let me know you are from bimmerpost and i'll follow back
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11-28-2011, 10:09 PM	#13
blackedout335i Banned 21 Rep 883 Posts Drives: 335i e92 Join Date: Mar 2011 Location: Sarasota, Florida iTrader: (8)	how much is this kit gonna cost ?
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11-28-2011, 10:14 PM	#16
AWD Addict Chief Executive 300 Rep 2,886 Posts Drives: 2008 335xi 6spd Coupe Join Date: Dec 2007 Location: Boston iTrader: (1) Garage List 2008 335xi [0.00]	Excellent. Well done.
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11-28-2011, 10:33 PM	#20
Bakeme521 Some say... 239 Rep 4,296 Posts Drives: Fresh Join Date: Mar 2010 Location: Baton Rouge n NOLA iTrader: (12) Garage List 2007 BMW 335i [8.24]	It pretty sweet to someone actually making some real progress. HPF who? __________________ I have exhaust and an intake...
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11-28-2011, 10:46 PM	#21
Zeph Major 27 Rep 1,410 Posts Drives: 2008 E92 335i 6MT SGM CR/BD Join Date: Jul 2008 Location: Southeast USA iTrader: (0)	Cool pics I like the RE-11's too btw, I use them as well Zeph
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11-28-2011, 11:00 PM	#22
GeorgiaTech335coupe Lieutenant Colonel 76 Rep 1,883 Posts Drives: Black BMW 335i coupe Join Date: Mar 2007 Location: USA iTrader: (0)	Any worries about condensing the methanol in the IC from the inlet end tank? __________________ Legal Disclaimer: Anything I or anyone else says about my vehicle on this website(e90post.com or any affiliated or nonaffiliated sites), pertaining to modifications, is only to gain acceptance from my/our peers, and does not actually represent anything actually existing on my car, and thus, cannot be held against me in any issues, i.e. warranty claims, that may arise.
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