E90Post
 


 
BMW 3-Series (E90 E92) Forum > E90 / E92 / E93 3-series Powertrain and Drivetrain Discussions > N55 Turbo Engine Tuning and Exhaust Modifications - 335i Tuning > Complete N55 tuning



Reply
 
Thread Tools Search this Thread
      09-10-2010, 07:01 PM   #1
OpenFlash
United_States
1736
Rep
17,960
Posts

Drives: A Lot
Join Date: Sep 2006
Location: SF Bay, CA

iTrader: (0)

Garage List
Smile Complete N55 tuning

Hi guys,
We finally finished porting over v4 to the n55. This is not a "entry level" tune. I don't know what that is. Kinda like an "entry level" jockstrap. You either know how to protect your goods and you do so. Or you don't and cross your fingers.

So all the usual goods are functional: Timing control, Autotuning, Command Center, wastegate compensation, full diagnostics, code reading/clearing, in-dash gauges for boost/meth/afr, etc,.

A few things we've learned about the n55:

1) On pump gas, expect 340-350whp/370-380lbt-ft TUNE ONLY at 14-15psi peak. This is in line with tune only n54 engines. But unlike the n54, don't expect there to be another 100whp waiting to burst out with full mods and race gas/meth. The turbo won't support it by the looks of it. Judging by wastegate DC logs, I'd guess that the most we'd see after adding full mods and race gas is in the 380-390whp range. But i'd love to be wrong

2) A 340whp n55 with 7DCT feels about as fast as a 380whp n55 with 6AT/MT. The engine is always in the right gear and doesn't lose an ounce of steam between gears. Truly exceptional. Shifting manually results in zero throttle closure and aboslutely no loss of boost between gears. The only time you see a boost drop/throttle closure is when you let the transmissions shift itself at 7000rpm (see log below)

3) The new n55 DME has completely different knock control logic than the n54 DME. Namely, you can actually get the engine to knock audibly if you just raise boost and don't retard timing through the tune. So sloppy boost-only tuning will not work. And when the engine knocks, you can certainly hear it! So play with boost controllers at your own risk.

4) The n55 is more responsive than the n54, all things equal. Especially in the midrange where it will easily light up the tires in a 2nd gear roll on. Pretty amazing. There is less turbo so the reduction in lag is understandable. But the smoothness of the engine during these boost transitions is incredible. There really is something to Valvetronic.

5) Unlike other Valvetronic engines, there is a throttle body. But unlike in conventional engines, it works very differently. Don't be surprised to see the throttle blade fully open at idle once your car warms up. Pretty neat seeing it work the way it does to reduce pump loss/improve VE during different driving conditions. During the tuning process, I displayed CAN throttle blade angle on my oil temp gauge just to learn how the throttle blade worked in a traditionally throttle-bladeless Valvetronic engine.

6) The MAF sensor is different. Not only does it Frequency based, it also reads inverse. So low airflow reads high freq and high airflow reads low freq. The MAF plays a big role in the engine tuning. Lot bigger than I initially expected.

7) The ignition timing tables are different. In general, the n55 runs 2-3 degrees less ignition advance than the n55. I'd guess that most of that has to do with the better cylinder filling the Valvetronic engine provides.



More info to be posted early next week. This includes some tasty dyno results, pricing and availability.

Cheers
shiv

Last edited by OpenFlash; 09-10-2010 at 07:22 PM..
Appreciate 0
      09-10-2010, 07:03 PM   #2
FlyingHorse
Private First Class
FlyingHorse's Avatar
5
Rep
129
Posts

Drives: G35x; E90 335i; E90 M3
Join Date: Aug 2008
Location: NJ

iTrader: (5)

Good work, Shiv.

But please don't forget our N54 guys. -
Appreciate 0
      09-10-2010, 07:06 PM   #3
D.B.S
Lieutenant Colonel
D.B.S's Avatar
No_Country
30
Rep
1,748
Posts

Drives: '11 X5 35i / '13 S5
Join Date: Jun 2009
Location: Deployed to Kuwait

iTrader: (2)

Quote:
Originally Posted by FlyingHorse View Post
Good work, Shiv.

But please don't forget our N54 guys. -
I don't understand that statement? Everything he's developed up till now has been all about the N54... He's not abandoning the N54, but he is providing a long awaited product for the those of us who have made the change over to the N55...

I highly doubt you have to worry about him forgetting about the N54...
__________________

BMW X5 35i: Boopie Exhaust & Intercooler, K&N Drop in Filter, JB3 (3+ psi)
2013 Dodge Challenger R/T: CAI, Catch Can, Custom Exhaust, Headers, 87MM Throttle Body, Diablo Custom 93 OCT Tune
Appreciate 0
      09-10-2010, 07:14 PM   #4
FlyingHorse
Private First Class
FlyingHorse's Avatar
5
Rep
129
Posts

Drives: G35x; E90 335i; E90 M3
Join Date: Aug 2008
Location: NJ

iTrader: (5)

Quote:
Originally Posted by Army335xi View Post
......

I highly doubt you have to worry about him forgetting about the N54...
Appreciate 0
      09-10-2010, 07:38 PM   #5
SfValley335i
Colonel
Afghanistan
164
Rep
2,409
Posts

Drives: Current:135i Sold:335i sedan
Join Date: Mar 2007
Location: City of Angels

iTrader: (8)

Shiv, Is the N55 fuel pump a limitation like it was on the N54?? When do you plan to slap on a Vishnu Meth kit on the N55?
Appreciate 0
      09-10-2010, 07:56 PM   #6
MikeDNJBMW
Lieutenant
16
Rep
420
Posts

Drives: 2011 e90 335 ix, 08 335i e92 6
Join Date: Sep 2010
Location: bergen county, nj

iTrader: (6)

Garage List
2012 bmw x5d  [0.00]
oooh im loving this!! my G37 i had the cobb accessport and made 3whp at 7700rpm lol....

so im guessing there will be only one tune? not 3 stages???
Appreciate 0
      09-10-2010, 08:01 PM   #7
dmurray14
The Stig
dmurray14's Avatar
United_States
31
Rep
1,232
Posts

Drives: Quickly
Join Date: Apr 2005
Location: US

iTrader: (1)

Damn. Game set and match.
__________________
Appreciate 0
      09-10-2010, 08:01 PM   #8
joec500
Brigadier General
125
Rep
3,004
Posts

Drives: it has 4 wheels
Join Date: Jul 2008
Location: San Francisco

iTrader: (10)

Quote:
Originally Posted by njlakeshoreg View Post
oooh im loving this!! my G37 i had the cobb accessport and made 3whp at 7700rpm lol....

so im guessing there will be only one tune? not 3 stages???
HA!!! you are better off going on a diet and losing 10-20 lbs
Appreciate 0
      09-10-2010, 08:02 PM   #9
OpenFlash
United_States
1736
Rep
17,960
Posts

Drives: A Lot
Join Date: Sep 2006
Location: SF Bay, CA

iTrader: (0)

Garage List
Quote:
Originally Posted by njlakeshoreg View Post
oooh im loving this!! my G37 i had the cobb accessport and made 3whp at 7700rpm lol....

so im guessing there will be only one tune? not 3 stages???
There is only going to be one tuning platform. But with different tunes depending on transmission. Autotuning will adjust boost, timing, wastegate comp table, etc,. to the needed values for any given car in any given condition.

And don't worry, both the n55 and n54 will be developed in parallel. They use the same exact Procede unit with only minor changes to the firmware

Shiv
Appreciate 0
      09-10-2010, 08:06 PM   #10
MikeDNJBMW
Lieutenant
16
Rep
420
Posts

Drives: 2011 e90 335 ix, 08 335i e92 6
Join Date: Sep 2010
Location: bergen county, nj

iTrader: (6)

Garage List
2012 bmw x5d  [0.00]
ya i had to shed my hair gel and ass hair lol....

thanks shiv!!! cant wait to get final everything on this and for the damn car to get in !!!!!!
Appreciate 0
      09-10-2010, 08:13 PM   #11
howiedds
D.D.S.
howiedds's Avatar
31
Rep
460
Posts

Drives: 12 AW E70 X5d
Join Date: Sep 2009
Location: Brooklyn, NY

iTrader: (5)

+100000000000 for using the same PROcede unit...i can swap to new car later in a couple years
__________________
Current: Jeep GC Overland Hemi 4x4
TOTALED: 2012 AW X5d with Sport+Prem, (Heartbroken how she left me)
RETIRED: 2009 SG e92 M-Sport( I will miss you....)
Appreciate 0
      09-10-2010, 08:19 PM   #12
Calvin@Vishnu
Calvin@Vishnu's Avatar
52
Rep
428
Posts

Drives: 2010 335i
Join Date: Dec 2006
Location: NorCal

iTrader: (0)

Quote:
Originally Posted by SfValley335i View Post
Shiv, Is the N55 fuel pump a limitation like it was on the N54?? When do you plan to slap on a Vishnu Meth kit on the N55?
Hard to say at this time. I'm guessing they will have the same limits since they use the same pump. But this is at a pretty high power level (well over 400whp) which, in the case of the n55, probably won't be obtainable with the factory turbo.

I have a meth kit here and read to go on it soon
Appreciate 0
      09-10-2010, 09:14 PM   #13
OpenFlash
United_States
1736
Rep
17,960
Posts

Drives: A Lot
Join Date: Sep 2006
Location: SF Bay, CA

iTrader: (0)

Garage List
BTW, here's one of the earlier dyno graphs from a couple weeks ago before we had control of the throttle blade:


Stock vs Stock with Procede. 91oct. No other mods.

Since then, we've made some major improvements (full throttle blade control, improved PID logic, better ignition mapping, etc,.) Basically to the point where we feel it is ready for customers.

Going back to the dyno this week for some final numbers. Should be even better

Cheers
shiv
Appreciate 0
      09-10-2010, 09:39 PM   #14
D.B.S
Lieutenant Colonel
D.B.S's Avatar
No_Country
30
Rep
1,748
Posts

Drives: '11 X5 35i / '13 S5
Join Date: Jun 2009
Location: Deployed to Kuwait

iTrader: (2)

Quote:
Originally Posted by shiv@vishnu View Post
There is only going to be one tuning platform. But with different tunes depending on transmission.

Shiv
So with this said, does that mean their will be a specific tune for the 8 speed tranny's on the X5?

How do you develop a specific tune for the 8 speed, if majority of the n55's are running 6 or 7 speed tranny's.

Not asking for a release of trade secrets, just curious how you plan to develop a specific tune for a vehicle such as mine...
__________________

BMW X5 35i: Boopie Exhaust & Intercooler, K&N Drop in Filter, JB3 (3+ psi)
2013 Dodge Challenger R/T: CAI, Catch Can, Custom Exhaust, Headers, 87MM Throttle Body, Diablo Custom 93 OCT Tune
Appreciate 0
      09-11-2010, 04:30 PM   #15
RFGuy_KCCO
Second Lieutenant
RFGuy_KCCO's Avatar
United_States
82
Rep
299
Posts

Drives: 2022 X3MC BSM/SO
Join Date: May 2010
Location: Niles, MI

iTrader: (0)

Garage List
Sweet! I can't wait to buy one of these!
Appreciate 0
      09-11-2010, 04:34 PM   #16
OpenFlash
United_States
1736
Rep
17,960
Posts

Drives: A Lot
Join Date: Sep 2006
Location: SF Bay, CA

iTrader: (0)

Garage List
Quote:
Originally Posted by Army335xi View Post
So with this said, does that mean their will be a specific tune for the 8 speed tranny's on the X5?

How do you develop a specific tune for the 8 speed, if majority of the n55's are running 6 or 7 speed tranny's.

Not asking for a release of trade secrets, just curious how you plan to develop a specific tune for a vehicle such as mine...
Yep.. We will have 7dct, 6mt and 8at versions. Just some minor differences with regards to boost control logic.
Appreciate 0
      09-11-2010, 06:52 PM   #17
AltecBX
Colonel
AltecBX's Avatar
United_States
324
Rep
2,663
Posts

Drives: BMW 335xi Sedan; BMW M3 ZCP
Join Date: Nov 2007
Location: NYC

iTrader: (0)

Garage List
2018 BMW M3 ZCP  [0.00]
2007 BMW 335Xi  [0.00]
Are the x5 and 535 the only one that share the 8 speed at?
__________________
335xi Sedan 6AT | Weather(70-85°F) | N54 Tune Comparison Chart || N54 Turbo Upgrade Comparison Chart
-PROcede Rev. 2.5 ~ v5 (3/17 maps) / JB4 (8/21 maps) / COBB (Stg2+FMIC LT Aggressive maps)
†Procede Map2(UT 45 - IGN 40) Aggression Target 2.0 | 0-60 in 4.0sec || †Cobb E30 LT (35% Ethanol/65% 93 Octane) | 0-60 in 3.9sec
AR Design Catless DP | BMS DCI + OCC | ETS 5 FMIC | Alpina B3 Trans Flash |235/265 19" Michelin PSS
Appreciate 0
      09-11-2010, 07:37 PM   #18
D.B.S
Lieutenant Colonel
D.B.S's Avatar
No_Country
30
Rep
1,748
Posts

Drives: '11 X5 35i / '13 S5
Join Date: Jun 2009
Location: Deployed to Kuwait

iTrader: (2)

Quote:
Originally Posted by AltecBX View Post
Are the x5 and 535 the only one that share the 8 speed at?
I believe so... Odd if you ask me, that those are the only two that share that tranny... But whatever floats BMW's boat...
__________________

BMW X5 35i: Boopie Exhaust & Intercooler, K&N Drop in Filter, JB3 (3+ psi)
2013 Dodge Challenger R/T: CAI, Catch Can, Custom Exhaust, Headers, 87MM Throttle Body, Diablo Custom 93 OCT Tune
Appreciate 0
      09-11-2010, 09:35 PM   #19
kirby135i
Lieutenant
United_States
15
Rep
506
Posts

Drives: bmw
Join Date: Jun 2009
Location: here

iTrader: (1)

Quote:
Originally Posted by shiv@vishnu View Post
2) A 340whp n55 with 7DCT feels about as fast as a 380whp n55 with 6AT/MT. The engine is always in the right gear and doesn't lose an ounce of steam between gears. Truly exceptional. Shifting manually results in zero throttle closure and aboslutely no loss of boost between gears. The only time you see a boost drop/throttle closure is when you let the transmissions shift itself at 7000rpm (see log below)
so does that say that a N54 DCT (335is) feels that much faster as well?
Appreciate 0
      09-12-2010, 01:10 AM   #20
bangbangs808
Enlisted Member
3
Rep
32
Posts

Drives: 2011 BMW 335i
Join Date: Jul 2010
Location: Honolulu, Hawaii

iTrader: (0)

Nice job Shiv!!

So when can we order? And will there be pre-orders?
Appreciate 0
      09-12-2010, 01:40 AM   #21
dsohl
Rollin
dsohl's Avatar
3
Rep
66
Posts

Drives: 2011 M-Sport (gone)
Join Date: May 2010
Location: San Antonio, Texas

iTrader: (0)

For those are pros in this tune game. Is it advantageous to have a p3 gauge installed before the tune or does V2 have everything I'll need for diagnosis? Since P3 is not PnP for the N55 I'm hesitant to tap my manifold for it.
Appreciate 0
      09-12-2010, 09:07 AM   #22
cstavaru
Brigadier General
cstavaru's Avatar
313
Rep
3,262
Posts

Drives: 2009 335i M Sport Sedan 6MT
Join Date: Aug 2008
Location: Bucharest, Romania

iTrader: (0)

There is such a big dip in torque on the stock N55 until 4500RPM that I find it hard to believe it feels better than the N54.
Appreciate 0
Reply

Bookmarks


Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off



All times are GMT -5. The time now is 02:14 PM.




e90post
Powered by vBulletin® Version 3.8.11
Copyright ©2000 - 2024, vBulletin Solutions Inc.
1Addicts.com, BIMMERPOST.com, E90Post.com, F30Post.com, M3Post.com, ZPost.com, 5Post.com, 6Post.com, 7Post.com, XBimmers.com logo and trademark are properties of BIMMERPOST