E90Post
 


 
BMW 3-Series (E90 E92) Forum > E90 / E92 / E93 3-series Powertrain and Drivetrain Discussions > N54 Turbo Engine / Drivetrain / Exhaust Modifications - 335i > 6MT High HP Misfire issue solved



Closed Thread
 
Thread Tools Search this Thread
      12-14-2012, 04:36 PM   #89
DallasBoosted
Captain
DallasBoosted's Avatar
38
Rep
864
Posts

Drives: '08 E92 335i
Join Date: Apr 2012
Location: Dallas

iTrader: (3)

Garage List
2008 BMW 335i  [10.00]
Dang, ya'll cry when Shiv doesn't give info and say he's hiding info, now ya'll cry when he does give info and say he's talking out of turn because it's not 100% proven.

Take your pick!
Appreciate 0
      12-14-2012, 04:38 PM   #90
OpenFlash
United_States
1748
Rep
17,960
Posts

Drives: A Lot
Join Date: Sep 2006
Location: SF Bay, CA

iTrader: (0)

Garage List
Quote:
Originally Posted by DallasBoosted View Post
Dang, ya'll cry when Shiv doesn't give info and say he's hiding info, now ya'll cry when he does give info and say he's talking out of turn because it's not 100% proven.

Take your pick!
Appreciate 0
      12-14-2012, 04:43 PM   #91
Carl Morris
Captain
19
Rep
650
Posts

Drives: 2008 335xi 6MT
Join Date: Feb 2012
Location: San Jose, CA

iTrader: (0)

Quote:
Originally Posted by David1 View Post
Shiv,

I wonder if the DM flywheel is also the source of the weird vibrations that go through the car under high load, high torque situations like full throttle and 17+ psi at 2k to 3k rpms. What do you think?
That would make sense. It seems like at high enough torque levels we're up against the movement limit on the flywheel. I haven't seen if there are bump stops or what actually happens when you hit the limit of travel, but it is sure to transmit a lot more vibration once you're against the limit.

What I suspected with the phantom misfire guys is that they were against the limit and then the misfire occurred as the torque fell off a bit and they started to bounce away from the movement limit. But if that's also what's happening to you, I wonder why you don't see phantom misfires at 3k or wherever you start to come off the movement limiter?

My guess is that if people really want to use the DMFW in extreme power situations they will want to put stronger springs in them to keep them in the normal functioning zone. I'd like to see someone try making a lightened DMFW and do that with it.
Appreciate 0
      12-14-2012, 05:27 PM   #92
BEAR-AvHistory
2020 Z4 M40i - 2022 M4C Convt
BEAR-AvHistory's Avatar
United_States
3131
Rep
5,264
Posts

Drives: 2020 Z4 M40i - 2022 M4C Convrt
Join Date: Jun 2011
Location: Raleigh, NC - OIB, NC

iTrader: (0)

Garage List
Has anyone looked at the Harmonic Damper to see if its design parameters have been exceeded due to the increased power & twisting force. BMW uses a tuned rubber damper which is much more important is managing crankshaft harmonics than the dual mass flywheel is.
__________________
Kevin
Dravit Gray, Black Leather, Moonlight Roof, Red Calipers

2022 M4C - 2020 Z4 M40i - 2023 FORD Expedition XLT Max 4X4 400BHP - 2009 V-Star - 1998 Ranger 4X4 5MT - 1965 Cobra (R) 5MT - 2023 Jeep Wrangler Sport S 6MT
Appreciate 0
      12-14-2012, 05:32 PM   #93
GeorgiaTech335coupe
Lieutenant Colonel
76
Rep
1,883
Posts

Drives: Black BMW 335i coupe
Join Date: Mar 2007
Location: USA

iTrader: (0)

Quote:
Originally Posted by BEAR-AvHistory View Post
Reason I have interest is because way back when I got whacked for trolling when I said it did not make any sense what so ever that this system could be pushed through the stock drive train.

Shiv assured me I was wrong about that.
To be fair, I highly doubt ANYONE thought the DMFW would be an issue. People are still saying that it is a long shot, so it's not really fair to expect any kind of forseeability if it is indeed the cause.
__________________
Legal Disclaimer: Anything I or anyone else says about my vehicle on this website(e90post.com or any affiliated or nonaffiliated sites), pertaining to modifications, is only to gain acceptance from my/our peers, and does not actually represent anything actually existing on my car, and thus, cannot be held against me in any issues, i.e. warranty claims, that may arise.
Appreciate 0
      12-14-2012, 05:41 PM   #94
OpenFlash
United_States
1748
Rep
17,960
Posts

Drives: A Lot
Join Date: Sep 2006
Location: SF Bay, CA

iTrader: (0)

Garage List
Quote:
Originally Posted by BEAR-AvHistory View Post
Has anyone looked at the Harmonic Damper to see if its design parameters have been exceeded due to the increased power & twisting force. BMW uses a tuned rubber damper which is much more important is managing crankshaft harmonics than the dual mass flywheel is.
I don't think you understand the issues at hand. Perhaps you should before continuing your diatribe. A harmonic damper isn't sensitive to power output. it is only tuned for engine speed. There is nothing that the outer ring of the damper is coupled to besides air.

A DMFW is something completely different and will behave differently based upon applied torque and RPM. Both elements are coupled to something heavy and metal. What happens to the coupling mechanism (springs) and it's effect of the two masses that are spinning semi-dependantly with each other, and the effect this racket has on the toothed wheel as it passes the magnetic pick-up is the real question here.

shiv
Appreciate 0
      12-14-2012, 05:44 PM   #95
AK 335i
Major
AK 335i's Avatar
48
Rep
1,290
Posts

Drives: black 335i E90
Join Date: Sep 2012
Location: boynton beach

iTrader: (0)

along those lines... lol.. there was an uproar a ways back about how changing the pulley was a bad idea due to potential harmonic imbalances. Has anyone changed a pulley to a light weight one and then experienced "phantom" misfires?

not neccesarily speaking about the ST guys but any one in general with higher HP/TQ and tuned
__________________
- Proven Power Tampa Built 6466 ST N54 6AT WR 711whp 637wtq -
Appreciate 0
      12-14-2012, 05:44 PM   #96
BEAR-AvHistory
2020 Z4 M40i - 2022 M4C Convt
BEAR-AvHistory's Avatar
United_States
3131
Rep
5,264
Posts

Drives: 2020 Z4 M40i - 2022 M4C Convrt
Join Date: Jun 2011
Location: Raleigh, NC - OIB, NC

iTrader: (0)

Garage List
To be fair nothing has changed.....you cannot run the ST's at claimed WHP/WTQ on stock components. Does not really matter if the flavor of the week is the flywheel or shalfshafts
__________________
Kevin
Dravit Gray, Black Leather, Moonlight Roof, Red Calipers

2022 M4C - 2020 Z4 M40i - 2023 FORD Expedition XLT Max 4X4 400BHP - 2009 V-Star - 1998 Ranger 4X4 5MT - 1965 Cobra (R) 5MT - 2023 Jeep Wrangler Sport S 6MT
Appreciate 0
      12-14-2012, 06:02 PM   #97
cupertinosteve
Second Lieutenant
United_States
16
Rep
227
Posts

Drives: BMW 335i
Join Date: Nov 2011
Location: Cupertino, Duh?

iTrader: (0)

Quote:
Originally Posted by BEAR-AvHistory
To be fair nothing has changed.....you cannot run the ST's at claimed WHP/WTQ on stock components. Does not really matter if the flavor of the week is the flywheel or shalfshafts
I'm trying understand the root of this comment?

My thoughts were so what? At this level of modification, it can be said that the car isn't really stock in a lot of places - and why should it be?

Best bang for the buck - tune and DCI and call it a day.
__________________
Vishnu/FFTEC Single Turbo (58mm) 6AT ... 60-130 in 6.881 seconds
Vishnu Procede Rev.3, Vishnu PWM Meth Kit, AE Exhaust, Helix IC, Forge DVs, Wavetrac LSD
#### IT'S FOR SALE ###
Appreciate 0
      12-14-2012, 06:03 PM   #98
diddlkiss
Second Lieutenant
United_States
17
Rep
283
Posts

Drives: 2010 335i E90 Lci N54
Join Date: May 2012
Location: San Jose

iTrader: (0)

Garage List
2015 F33 435i  [0.00]
2015 F82 M4  [0.00]
2011 F10 535i  [0.00]
2010 BMW E90 LCI 335i  [7.50]
Quote:
Originally Posted by cn555ic View Post
Might need the flash. Some cars for some reason trims max on and some don't. Getting the dme flashed should solve your issues.
I get an cobb ap, its in the sky now.
I think I get it nextweek,I want put it and procede togther,because I think the vishnu PWM kit work very very good.
Appreciate 0
      12-14-2012, 06:03 PM   #99
OECMG
Banned
0
Rep
46
Posts

Drives: 2008 328xi
Join Date: Oct 2012
Location: PA

iTrader: (0)

Can the PROCEDE turn off the misfire detection or do you need COBB tuning for that?
Appreciate 0
      12-14-2012, 06:06 PM   #100
tcw
Captain
52
Rep
748
Posts

Drives: 2008 335i
Join Date: Jan 2012
Location: Atlanta, GA

iTrader: (2)

This video was helpful for me to understand how a DMFW works, especially under heavy load.



Is there any way to upgrade the springs in the DMFW?

Why would a light SMFW have any more chatter than a heavy SMFW?

Is there anyway to sound proof the bell housing lol...
__________________
2008 335I E92, AW, VFF700, 18" Forgestar F14, M3 front/side, M-tech rear, AMS IC, H&R Touring Cup Kit suspension, HID AE, ER Charge Pipe & Synapse BOV, CIC Retrofit, Quafie, DSS, Defiv Lockdown, SPEC 2+/Steel SMFW, Walbro 450
Appreciate 0
      12-14-2012, 06:07 PM   #101
GeorgiaTech335coupe
Lieutenant Colonel
76
Rep
1,883
Posts

Drives: Black BMW 335i coupe
Join Date: Mar 2007
Location: USA

iTrader: (0)

Quote:
Originally Posted by OECMG View Post
Can the PROCEDE turn off the misfire detection or do you need COBB tuning for that?
A piggyback can't turn it off, as it is part of the code within the DME. But, Vishnu has the capability of turning it off with a flash.
__________________
Legal Disclaimer: Anything I or anyone else says about my vehicle on this website(e90post.com or any affiliated or nonaffiliated sites), pertaining to modifications, is only to gain acceptance from my/our peers, and does not actually represent anything actually existing on my car, and thus, cannot be held against me in any issues, i.e. warranty claims, that may arise.
Appreciate 0
      12-14-2012, 06:50 PM   #102
joec500
Brigadier General
125
Rep
3,004
Posts

Drives: it has 4 wheels
Join Date: Jul 2008
Location: San Francisco

iTrader: (10)

Quote:
Originally Posted by tcw View Post
This video was helpful for me to understand how a DMFW works, especially under heavy load.



Is there any way to upgrade the springs in the DMFW?

Why would a light SMFW have any more chatter than a heavy SMFW?

Is there anyway to sound proof the bell housing lol...
I think if you put in a spring that's too stiff, it will remove the dampening properties, so you might as well just have a SMFW. There would need to be a lot of guess and checking on this one.
__________________
2007 E92 6MT SGM: MusicarNW Level 2, Procede Rev 2.5, FFTEC/Vishnu LPFP with Flexfuel Sensor and Flash, M3 Offset V701's, WaveTrac LSD, Michelin PSS, Downpipes, M3 Control Arms, TCKline D/A Suspension, LCI Tail lights, Lux AE's, ER Charge Pipe, DCI's, Mtech Front and Rear, M3 Sideskirts, HPF Stage 1 Clutch
Appreciate 0
      12-14-2012, 07:46 PM   #103
GeorgiaTech335coupe
Lieutenant Colonel
76
Rep
1,883
Posts

Drives: Black BMW 335i coupe
Join Date: Mar 2007
Location: USA

iTrader: (0)

Quote:
Originally Posted by joec500 View Post
I think if you put in a spring that's too stiff, it will remove the dampening properties, so you might as well just have a SMFW. There would need to be a lot of guess and checking on this one.
I wonder if the acceleration caused by the higher hp is causing the mass-spring system to get close to resonance causing issue.

I think when I replace the DMFW, I will try to analyze it and figure out what the resonance frequency is. It might take a refresher course in system dynamics, but could be a fun exercise.
__________________
Legal Disclaimer: Anything I or anyone else says about my vehicle on this website(e90post.com or any affiliated or nonaffiliated sites), pertaining to modifications, is only to gain acceptance from my/our peers, and does not actually represent anything actually existing on my car, and thus, cannot be held against me in any issues, i.e. warranty claims, that may arise.
Appreciate 0
      12-14-2012, 07:57 PM   #104
BEAR-AvHistory
2020 Z4 M40i - 2022 M4C Convt
BEAR-AvHistory's Avatar
United_States
3131
Rep
5,264
Posts

Drives: 2020 Z4 M40i - 2022 M4C Convrt
Join Date: Jun 2011
Location: Raleigh, NC - OIB, NC

iTrader: (0)

Garage List
Quote:
Originally Posted by shiv@vishnu View Post
I don't think you understand the issues at hand. Perhaps you should before continuing your diatribe. A harmonic damper isn't sensitive to power output. it is only tuned for engine speed. There is nothing that the outer ring of the damper is coupled to besides air.

A DMFW is something completely different and will behave differently based upon applied torque and RPM. Both elements are coupled to something heavy and metal. What happens to the coupling mechanism (springs) and it's effect of the two masses that are spinning semi-dependantly with each other, and the effect this racket has on the toothed wheel as it passes the magnetic pick-up is the real question here.

shiv
In inner & outer ring of the damper are bonded to a rubber sleeve. The rubber sleeve is tuned & it absorbs the crank harmonics, converts them to heat which is passed into the air. So I am not sure what the relevance of “There is nothing that the outer ring of the damper is coupled to besides air” is. Its designed to be coupled to the air to reject the heat it absorbs. That’s also why they are generally made of cast iron because its very good at absorbing & dissipating heat.

Its interesting to note that every day thousands of 335’s run up through the full rpm range without misfiring but the ones with the extra power are having issues & only some of those according to your post.

The damper could be an issue here because its common practice in racing applications that the crank damper is changed from the stock one to one suited the characteristics of the new higher powered engine modifications. At least its worth looking at because harmonic balancers fail at different rates based on how fast the specific batch of rubber starts to deteriorate.

What flywheel are you running & are you misfiring? If I read it correctly you did not have the problem only a few did. If that's the case why are you so sure its the flywheel to declare the problem solved in your headline & not something else?

BTW you might want to check your facts on the "Magnetic Pickup". The CPS is actually 'hall effect' & pretty much vibration proof.
__________________
Kevin
Dravit Gray, Black Leather, Moonlight Roof, Red Calipers

2022 M4C - 2020 Z4 M40i - 2023 FORD Expedition XLT Max 4X4 400BHP - 2009 V-Star - 1998 Ranger 4X4 5MT - 1965 Cobra (R) 5MT - 2023 Jeep Wrangler Sport S 6MT

Last edited by BEAR-AvHistory; 12-14-2012 at 09:05 PM..
Appreciate 0
      12-14-2012, 08:07 PM   #105
BEAR-AvHistory
2020 Z4 M40i - 2022 M4C Convt
BEAR-AvHistory's Avatar
United_States
3131
Rep
5,264
Posts

Drives: 2020 Z4 M40i - 2022 M4C Convrt
Join Date: Jun 2011
Location: Raleigh, NC - OIB, NC

iTrader: (0)

Garage List
Quote:
Originally Posted by cupertinosteve View Post
I'm trying understand the root of this comment?

My thoughts were so what? At this level of modification, it can be said that the car isn't really stock in a lot of places - and why should it be?

Best bang for the buck - tune and DCI and call it a day.
The so what is its very misleading to someone new trying to figure out what the full application would cost & be able to perform as advertised. The full price for an effective application is a lot more then the $8K and change originally thrown all around on this site.

It would appear so far no one has achieved a fully successful implementation of this system regardless of what they have spent.
__________________
Kevin
Dravit Gray, Black Leather, Moonlight Roof, Red Calipers

2022 M4C - 2020 Z4 M40i - 2023 FORD Expedition XLT Max 4X4 400BHP - 2009 V-Star - 1998 Ranger 4X4 5MT - 1965 Cobra (R) 5MT - 2023 Jeep Wrangler Sport S 6MT
Appreciate 0
      12-14-2012, 08:27 PM   #106
Dave W.
Lieutenant
5
Rep
538
Posts

Drives: Porsche 951, 1992 Eagle Talon
Join Date: Apr 2012
Location: SF Bay Area

iTrader: (0)

Quote:
Originally Posted by BEAR-AvHistory View Post
The so what is its very misleading to someone new trying to figure out what the full application would cost & be able to perform as advertised. The full price for an effective application is a lot more then the $8K and change originally thrown all around on this site.
Oh here we go again. Do you remember what happened the last time you insisted on continuing this line of arguement?

Let's be clear; you need to seperate the cost of the single turbo kit from the cost of modifying the whole car. Those are two seperate things. Most owners who get the single turbo kit already have supporting mods, and if they don't they take responsibility for choosing whatever supporting mods they want on their car. It's their car and their choice.
Appreciate 0
      12-14-2012, 08:37 PM   #107
Dave W.
Lieutenant
5
Rep
538
Posts

Drives: Porsche 951, 1992 Eagle Talon
Join Date: Apr 2012
Location: SF Bay Area

iTrader: (0)

Quote:
Originally Posted by BEAR-AvHistory View Post
Its interesting to note that every day thousands of 335’s run up through the full rpm range without misfiring but the ones with the extra power are having issues & only some of those according to your post.
This is a good question.
My personal theory is that the DME applies different levels of filtering to the RPM signal to keep the signal clean and reliable. Naturally there is less time between ticks at high rpm so the filtering has to be reduced to maintain high resolution.



Quote:
Originally Posted by BEAR-AvHistory View Post
What flywheel are you running & are you misfiring? If I read it correctly you did not have the problem only a few did. If that's the case why are you so sure its the flywheel to declare the problem solved in your headline & not something else?
Appreciate 0
      12-14-2012, 09:13 PM   #108
BEAR-AvHistory
2020 Z4 M40i - 2022 M4C Convt
BEAR-AvHistory's Avatar
United_States
3131
Rep
5,264
Posts

Drives: 2020 Z4 M40i - 2022 M4C Convrt
Join Date: Jun 2011
Location: Raleigh, NC - OIB, NC

iTrader: (0)

Garage List
Quote:
Originally Posted by Dave W. View Post
Oh here we go again. Do you remember what happened the last time you insisted on continuing this line of arguement?

Let's be clear; you need to seperate the cost of the single turbo kit from the cost of modifying the whole car. Those are two seperate things. Most owners who get the single turbo kit already have supporting mods, and if they don't they take responsibility for choosing whatever supporting mods they want on their car. It's their car and their choice.
Yeah, Shiv whined & I got banned so what's new. My only issue with your position is Shiv specifically said you did not need anything else in the stock drive train to run the turbo kit. He did not say you did not need anything else over & above the modifications you already made to your cars like suspension, clutch, flywheel, transmission etc......big difference.
__________________
Kevin
Dravit Gray, Black Leather, Moonlight Roof, Red Calipers

2022 M4C - 2020 Z4 M40i - 2023 FORD Expedition XLT Max 4X4 400BHP - 2009 V-Star - 1998 Ranger 4X4 5MT - 1965 Cobra (R) 5MT - 2023 Jeep Wrangler Sport S 6MT
Appreciate 0
      12-14-2012, 09:22 PM   #109
OpenFlash
United_States
1748
Rep
17,960
Posts

Drives: A Lot
Join Date: Sep 2006
Location: SF Bay, CA

iTrader: (0)

Garage List
Quote:
Originally Posted by Dave W. View Post
This is a good question.
My personal theory is that the DME applies different levels of filtering to the RPM signal to keep the signal clean and reliable. Naturally there is less time between ticks at high rpm so the filtering has to be reduced to maintain high resolution.
+1
Appreciate 0
      12-14-2012, 09:27 PM   #110
saxon
Captain
220
Rep
880
Posts

Drives: s4
Join Date: Oct 2011
Location: pa

iTrader: (3)

So could the transmission be the problem for the at guys, I have a leaking mechatronic sleave and 6500 rpm misfire and it seems like the car should shift but doesnt
Appreciate 0
Closed Thread

Bookmarks


Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off



All times are GMT -5. The time now is 12:14 AM.




e90post
Powered by vBulletin® Version 3.8.11
Copyright ©2000 - 2024, vBulletin Solutions Inc.
1Addicts.com, BIMMERPOST.com, E90Post.com, F30Post.com, M3Post.com, ZPost.com, 5Post.com, 6Post.com, 7Post.com, XBimmers.com logo and trademark are properties of BIMMERPOST